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AirBorn SInergy Modular High-Speed Hybrid Connector with five bays and a combination of signal and SMPM RF interfaces.

AirBorn SInergy Modular High-Speed Hybrid Connectors

Supporting complex, high-performance systems by providing up to 25Gbps per lane and up to 25.0A of power in a modular and customizable form factor, AirBorn SInergy Modular High-Speed Hybrid Connectors are qualified to MIL-DTL-83513 standards for reliability in space-constrained aerospace, defense and space applications. One to five configurable bays enable customizable signal, power and RF interfaces that streamline integration and design, while a durable four-point contact system and rugged die-cast metal bodies provide robust reliability in extreme environments.

Modular Bays Validation Data Rate and Frequency Current
1 to 5 Qualified to MIL-DTL-83513 performance requirements Up to 25Gbps (signal interface) and 40 GHz (RF interface) Up to 25.0A

 I/O Connectors

AirBorn SInergy Modular High-Speed Hybrid Connector board-mount receptacle with two bays in a right-angle orientation.

I/O Cable Assemblies

AirBorn SInergy modular high-speed hybrid jumper cable.

Features and Benefits


Meeting the ultra-high-speed data transmission requirements of advanced aerospace and defense systems requires exceptional signal integrity (SI) and bandwidth capacity. Connectors must provide electromagnetic interference/radio frequency interference (EMI/RFI) shielding and rugged performance that maintains stable connections amid shocks, vibrations and extreme temperatures. Supporting complex systems also requires versatile connectors that provide varied connectivity solutions in a compact package.

Using modular, hybrid connectors with configurable modules and versatile mounting options allows designers to meet multiple demands of high-performance systems and constrained geometries with a single consolidated connectivity solution. Rugged construction that meets stringent aerospace and defense industry standards helps ensure reliable operation and streamlined validation processes.​

AirBorn SInergy Modular High-Speed Hybrid Connectors are compact, high-performance connectors that use a modular design with one to five bays. The AirBorn SInergy design enables custom combinations of high-density signal, 25.0A power and SMPM (subminiature push-on micro) RF connections. Tested to MIL-DTL-83513 specifications, AirBorn Sinergy connectors meet stringent military and aerospace requirements for durability and signal strength in applications subject to shock forces, vibration, moisture and extreme temperatures. Signal connectors use four points of contact per pin, with 50 microinches of gold plating to ensure consistent connectivity at data rates up to 25Gbps.

Hybrid High-Speed Data and Signal Support

Providing data rates up to 25Gbps per lane and 75Gbps aggregate bandwidth, these connectors help meet the demands of modern aerospace and defense systems and enable reliable high-speed transmission for protocols such as XAUI, USB 3.0, PCI Express 3.0/4.0, SAS-3/4 and 10G/25G Ethernet.

AirBorn SInergy Modular High-Speed Hybrid Connector with two bays and discrete wires.

Rugged Military-Grade Performance

Tested to MIL-DTL-83513 performance specifications, these connectors are designed to withstand extreme temperature, vibration, shock and moisture. The metal housing provides robustness and EMI/RFI shielding, while the four-point contact design enhances signal integrity and minimizes intermittent disconnection in high-vibration conditions. Power contacts engineered to the MIL-DTL-39029 contact crimp standard support up to 25.0A, simplifying design and power delivery.

AirBorn SInergy four-bay right-angle board-mount modular connector.

Modular Configurability with Flexible Mounting Options

The configurable one- to five-bay system enables custom combinations of signal, power and SMPM RF interfaces to meet application demands and reduce the need for multiple connectors. Various mounting styles, including vertical and right-angle board mounts along with cable assemblies, use interchangeable locking, jacking and guide hardware to optimize versatility while simplifying integration and assembly.

AirBorn SInergy Modular High-Speed Hybrid Connector with five bays and SMPM RF interfaces.

Reduces weight and saves PCB real estate
One-bay connectors are approximately the size of a US quarter, optimizing contact density in space-constrained devices. The design offers a contact pitch of 0.0315″ (0.80mm) for signal contacts and 0.173″ (4.39mm) for SMPM RF and power contacts.

Provides reliable PCB connections and long-term durability​
High-quality surface-mount terminations conform to IPC-A-610 Class 3 specifications, helping prevent solder joint failures and enhancing performance throughout the product life cycle.

Minimizes space usage for tight packaging requirements
Power contacts support up to 25.0A in a MIL-DTL-39029 crimp/contact design, delivering reliable high power in a miniaturized form factor.

Helps prevent connection failures in vibration- or shock-prone applications
Versatile options for locking, jacking and guide hardware are available to optimize mechanical alignment and mating security while securely fastening the connector to the PCB.

Limits corrosion and minimizes the chances of signal failure
Robust interface plating with 50 microinches of gold and solderable gold termination plating improve corrosion resistance and system reliability.

Reduces board congestion, part count and assembly size
Interchangeable, molded insulator bays support customization of contact types and position-by-position configuration, enabling signal, power and RF modules to be combined in a single, all-in-one interface.

Mitigates cable and assembly complexity
SMPM RF, twinax and discrete-wire cables up to 12 AWG can be incorporated into AirBorn Sinergy cable assemblies in various combinations to tailor functionality to the application and simplify construction.


AirBorn SInergy Modular High-Speed Hybrid Connectors

Versatile, high-performance AirBorn SInergy connectors meet the need for reliable, high-speed, high-density power and data connectors by delivering all-in-one hybrid connectivity in a modular form factor. Learn about the variety of applications, configurations and interfaces that are possible with the AirBorn SInergy system and discover how its rugged construction ensures exceptional reliability for mission-critical systems.

Applications by Industry


Avionics
Drones
Full authority digital electronics control systems
Head-up displays

Combat vehicles
Communications devices
Missile systems​
Radar systems
Radio communications​
Satellites

Cube satellites​
Satellites​
Vision/camera systems

This is not a definitive list of applications for this product. It represents some of the more common uses.

Frequently Asked Questions


What are AirBorn SInergy Modular High-Speed Hybrid Connectors?

AirBorn SInergy Modular High-Speed Hybrid Connectors are modular connectors that use one-to-five bays to support signal and SMPM RF modules, providing high-speed data transmission in a rugged, military-grade form factor.

What data speeds can AirBorn SInergy connectors support?

These connectors deliver up to 25Gbps per lane, with an aggregate bandwidth up to 75Gbps, making them suitable for high-speed protocols such as PCIe 3.0/4.0, USB 3.0, SAS-3/4, XAUI and Ethernet.

How does the modular design benefit system integration?

The design provides flexible configuration options, enabling designers to mix and match signal and RF modules within one connector interface and reducing the number of separate connectors required for complex aerospace and defense systems.

What qualification standards does the AirBorn SInergy system meet?

AirBorn SInergy connectors are tested to MIL-DTL-83513 specifications for resistance to extreme shock, vibration, extreme temperatures and moisture.

What mounting and termination options are available?

AirBorn SInergy connectors are available with vertical and right-angle board-mount receptacles and plugs, panel-mount receptacles and plugs, and robust IPC-A-610 Class 3 surface-mount technology (SMT) solder termination. Cable assemblies are available with discrete wire, SMPM RF and twinax cable options.

What kind of contact system does the AirBorn SInergy connector use?

The AirBorn SInergy system uses four points of contact with 50 microinches of gold plating for enhanced reliability and vibration resistance.

How does the AirBorn SInergy system address size and weight constraints?

AirBorn SInergy connectors use a compact, modular design that optimizes the footprint and reduces system weight. One- and two-bay versions are about the size of a US quarter.

Can AirBorn SInergy connectors be customized?

Yes, AirBorn SInergy connectors can be customized with interchangeable locking, jacking and guide hardware, and with configurable bays for mixed signal/RF requirements.

Is the amperage rating based on a specific temperature rise, and is derating information available for other applications?​

Yes, the rating is based on a 30°C temperature rise. Additional derating curves and supporting reports are available for specific application requirements.​

What is the maximum wire gauge supported by the power contact, and is it based on a specific industry standard?​

The power contact supports a maximum wire size of 12 AWG, based on the MIL-DTL-39029 #12 crimp contact design.

Is the power contact module available across all application configurations, such as board-to-board, wire-to-board and wire-to-wire?​

Yes, the power contact module is available across all AirBorn SInergy application types, including board-to-board, wire-to-board and wire-to-wire, as well as motherboard and daughtercard configurations.​

Are the power and signal contact modules available with different types of signal connection such as RF, twinax and discrete-wire connectivity?​

Yes, the AirBorn SInergy system is designed to incorporate combinations of power, RF (SMPM) and multiple signal interface or cable types into a single, all-in-one connector housing. AirBorn SInergy connectors can include RF and 25.0A high-power connector bays alongside bays with different types or quantities of signal connections. All signal types, including RF, discrete-wire, twinax and power cables, are offered in various configurations.​